Optical Measurement
Uncompromising Quality Assurance, Increase of Productivity & Cost Savings
Optical 3D measurement is a great opportunity for the manufacturing industries to maintain the quality inspection in all stages of their part production and optimization. The non-contact 3D scanner is based on blue light structured scanning, delivering precision scans at short time, ideally for the deviation analysis to CAD models.
Thus, the technology allows industries to raise their quality with shorter product cycles and quick lead times.
GOM ATOS is an optical 3D coordinate measurement system having high-tech software and hardware for repeatable measurements, providing desirable accuracy and flexibility.
Merz As Your Optical Measurement Service Provider
Non-destructive testing
The dimension analysis can be conducted in short time to the CAD models and with precise scan quality.
Fast evaluation
In comparison to conventional measuring methods, optical measurement delivers part evaluation results faster and more efficient.
Measurement reports and protocols
We provide measurement reports and protocols after the scanning process as of customer requirements
All part sizes
Regardless of the component size and shape, through optical measurement, we can deliver precise measurement results
Scanning Process
Optical Measurement Principle
During the scanning process, stripe patterns (Zebra-pattern) with two different colors are projected onto the object surface and captured by two stereo cameras. Cameras and projector enable the calculation of 3D coordinate points from three different ray intersections. Since the beam paths of both cameras and the projector are known in advance through calibration, 3D coordinate points can be calculated from the three different beam sections.
Nominal/Actual Comparison Against Data Record
Vectorial representations with highlights
Evaluation of features and links
Form and position Analysis
We offer the actual-nominal comparison as a false color representation and generate the basic sampling of analysis on
STL data
The CAD file derived from STL data can be aligned according
to the drawing and the coordinate system with determining the dimensions
Target-performance comparison with deviation indicators by
section analysis
ATOS solution speeds up of all production phases and beneficial in many industries for the inspection of parts such as injection molding, die-casting, sheet metal, tools and dies, prototypes, blow molding, thermoforming and all freeform surfaces.
GOM ATOS
GOM ATOS (Advanced Topometric Sensor) measures components fast and in high resolution to ensure a dependable nominal/actual comparison.
This industrial non-contact 3D scanner provides precise
scans and detailed resolution. With the ATOS optical 3D scanner, it is simple to capture all complex parts and shapes in 3D visualization. As a result, STL data can be generated from the 3D models.
Sensor
Power supply:
Weight:
Distance adjustment:
Operating temperature:
Cable length:
AC 110/230 Volt, 50-60 Hz
Approx. 4 kg
Laser pointers
5°C to 40°C (non-condensing)
Cable length: 10 m
Camera
Resolution:
Connection:
Scanning speed:
8 or 12 megapixels
Gigabit Ethernet
Approx. 1 second
Measuring Fields
To achieve best possible accuracy, we provide various measuring fields on the ATOS scanner:
MV100 / Measuring Volume 100 x 80 x 80mm
MV175 / Measuring Volume 175 x 140 x 135mm
MV350 / Measuring Volume 350 x 280 x 280mm
MV550 / Measuring Volume 550 x 440 x 440mm
Resolution/Pixel pitch ca: 0,08mm, Uncertainty ca: 0,007mm
Resolution/Pixel pitch ca: 0,11mm, Uncertainty ca: 0,01mm
Resolution/Pixel pitch ca: 0,27mm, Uncertainty ca: 0,02mm
Resolution/Pixel pitch ca: 0,43mm, Uncertainty ca: 0,03mm
GOM ATOS Benefits
Blue Light Technology
The narrow-band blue light filters out the interfering ambient light during the application, securing high-quality outcomes and eliminating disruptive factors.
Assured Measuring Data Quality
Environmental changes as well as part movements are constantly monitored by the ATOS sensors, securing steady accuracy, and measuring quality. Surface reconstruction, part reconstruction, tool correction and Reverse Engineering, dimensional analysis and the entire inspection process of the part can be observed and conducted through GOM Inspect, ZEISS Calypso and Holos.
Expandable Measuring Fields
Due to interchangeable lenses, flexibility to provide small to larger measuring field views with detailed accuracy is ensured.